1. SUSTAINABLE CLEAN PRODUCTION
Today, it is no longer enough for your factory only to be productive and profitable. The use of energy, chemicals, dyestuffs and water you need while producing both consumes limited natural resources and harms the environment by generating CO2 emissions and wastes. Digital Factory provides instant monitoring of each stage of your production in a transparent and backward traceable manner integrated with your supplier channels. It helps you keep to keep your consumptions in minimum level by optimizing your production. Helps you to check your compliance with MRLSL (Restricted Substance Production List) and ZDHC (Zero Waste in Hazardous Chemicals) instantly. It provides instant data and reports for International Audit Institutions on Cleaner Production, detects and reports anomalies. Thanks to the optimizations it provides while doing all these, it also reveals how your customers can express the benefits they provide to the consumption chain by reducing the resource consumption of the products offered to their customers, by using their resources correctly, and how they stand out from their competitors with this method they prefer. The future will be the period of time of innovative and idealistic enterprises that provide sustainable production!
2. REAL-TIME EFFICIENCY WITH COCKPIT
Flying a massive AIRBUS, the captain makes many decisions by looking at a few critical key indicators generated from thousands of data on the plane. You have to look at hundreds of reports and data to make sure that the machines, human resources, energy and raw materials in your factory are used effectively. Most of the time, these reports are too late; It reaches your hand as the aircraft engine catches fire and falls towards the sea. Whereas, Digital Factory instantly shows you the most basic / critical data you need to see the big picture. OEE (Overall Equipment Effectiveness) is the most basic indicator used to measure the efficiency of all factories today. It expresses the capacity of your factory, how much you can produce using this capacity, and how much of your production is of the expected quality as a single number. Digital Factory, if your capacity decreases for some reason (inoperative machines, decreased energy capacity, raw material and human deficiencies, etc.), if you become unable to use your current capacity (downtimes, losses, wastages, waiting, breakdowns, etc.), if you experience quality errors in production (repairs, additions, re-operations etc.) shows you all these instantly and provide you with an in-depth analysis to reach the source of the problem.
3. ORDERS ARE ON TIME AND AT SCHEDULED COST
While tens of tons of semi-finished products are produced daily in your business, hundreds of tons are circulating or waiting inside. Your costs are increasing, your deadlines are not meeting. In order for your machines to be used effectively, to reduce your losses, and for your repairs and additions to approach zero, a flawless operation from the laboratory to the field must be carried out and followed instantly. In order to carry out your production orders with smart grouping, smart recipe, dynamic planning, process optimization, the Digital Factory will instantly monitor all the semi-products that will complete each order in your entire order pool with RFID technology, to complete the most suitable recipe for them with the fastest route, with optimized machine process values. makes continuous and dynamic planning / optimization.
4. DIGITAL FACTORY: NEVER SLEEPS, NEVER MISSES
While thousands of transactions are carried out in your factory, hundreds of thousands of data are generated. Raw material and energy consumptions, downtimes, repairs, additions, errors, losses, wastages, malfunctions… Thousands of transactions that you cannot fully control cause increased costs, delayed products, and thus customer dissatisfaction and loss. The Digital Factory instantly monitors every single process, from the cabin temperatures of a night shift of stenter to the motor chain speed, from your tower speeds in your dyeing machine to your heat exchanger efficiencies, from the goods batched per hour in batching, from quality control to the finished product shipped. It checks the accuracy of the processes, your consumption, predicts errors and malfunctions before they occur, and informs you if there is an abnormal situation. It predicts the production orders that will exceed the planned cost or the ones that do not reach the deadline, and informs you before any burden being faced.
1. SUSTAINABLE CLEAN PRODUCTION
Today, it is no longer enough for your factory only to be productive and profitable. The use of energy, chemicals, dyestuffs and water you need while producing both consumes limited natural resources and harms the environment by generating CO2 emissions and wastes. Digital Factory provides instant monitoring of each stage of your production in a transparent and backward traceable manner integrated with your supplier channels. It helps you keep to keep your consumptions in minimum level by optimizing your production. Helps you to check your compliance with MRLSL (Restricted Substance Production List) and ZDHC (Zero Waste in Hazardous Chemicals) instantly. It provides instant data and reports for International Audit Institutions on Cleaner Production, detects and reports anomalies. Thanks to the optimizations it provides while doing all these, it also reveals how your customers can express the benefits they provide to the consumption chain by reducing the resource consumption of the products offered to their customers, by using their resources correctly, and how they stand out from their competitors with this method they prefer. The future will be the period of time of innovative and idealistic enterprises that provide sustainable production!
3. ORDERS ARE ON TIME AND AT SCHEDULED COST
While tens of tons of semi-finished products are produced daily in your business, hundreds of tons are circulating or waiting inside. Your costs are increasing, your deadlines are not meeting. In order for your machines to be used effectively, to reduce your losses, and for your repairs and additions to approach zero, a flawless operation from the laboratory to the field must be carried out and followed instantly. In order to carry out your production orders with smart grouping, smart recipe, dynamic planning, process optimization, the Digital Factory will instantly monitor all the semi-products that will complete each order in your entire order pool with RFID technology, to complete the most suitable recipe for them with the fastest route, with optimized machine process values. makes continuous and dynamic planning / optimization.
2. REAL-TIME EFFICIENCY WITH COCKPIT
Flying a massive AIRBUS, the captain makes many decisions by looking at a few critical key indicators generated from thousands of data on the plane. You have to look at hundreds of reports and data to make sure that the machines, human resources, energy and raw materials in your factory are used effectively. Most of the time, these reports are too late; It reaches your hand as the aircraft engine catches fire and falls towards the sea. Whereas, Digital Factory instantly shows you the most basic / critical data you need to see the big picture. OEE (Overall Equipment Effectiveness) is the most basic indicator used to measure the efficiency of all factories today. It expresses the capacity of your factory, how much you can produce using this capacity, and how much of your production is of the expected quality as a single number. Digital Factory, if your capacity decreases for some reason (inoperative machines, decreased energy capacity, raw material and human deficiencies, etc.), if you become unable to use your current capacity (downtimes, losses, wastages, waiting, breakdowns, etc.), if you experience quality errors in production (repairs, additions, re-operations etc.) shows you all these instantly and provide you with an in-depth analysis to reach the source of the problem.
4. DIGITAL FACTORY: NEVER SLEEPS, NEVER MISSES
While thousands of transactions are carried out in your factory, hundreds of thousands of data are generated. Raw material and energy consumptions, downtimes, repairs, additions, errors, losses, wastages, malfunctions… Thousands of transactions that you cannot fully control cause increased costs, delayed products, and thus customer dissatisfaction and loss. The Digital Factory instantly monitors every single process, from the cabin temperatures of a night shift of stenter to the motor chain speed, from your tower speeds in your dyeing machine to your heat exchanger efficiencies, from the goods batched per hour in batching, from quality control to the finished product shipped. It checks the accuracy of the processes, your consumption, predicts errors and malfunctions before they occur, and informs you if there is an abnormal situation. It predicts the production orders that will exceed the planned cost or the ones that do not reach the deadline, and informs you before any burden being faced.
ELİAR DIGITAL FACTORY
Your business is ready for the future with ELİAR DIGITAL FACTORY!
If you would like to get detailed information about our Digital Factory Platform, please contact us.
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