AUTOMATION
Performance & Technical Features
Custom Design to best fit your process.
Distributed Control: Each scale controlled by independent weighing units. Multi-PLC architecture for batch plant.
Redundant SCADA System: Optional
Remote Access:
Manual Intervention:
Semi-Automatic modes: Each weighing module or PLC
Reporting: Data Based
Plant Wide Integration: Through data base
Architecture: Siemens PLC based. Other PLCs possible on request
Weighing Units: Siemens. Other weighing units possible on request
MCC Panels:
Field Panels:
Safety:
Services:
Start-up and Training: Included with separate pricing
Cable projects: Optional
Cable Procurement: Optional
Cable and Cable Tray Installation: Optional
Ambient temperature: -20 °C to + 40 °C
Cabling Supervision: Optional
WEIGHING CONTROLLER
Performance & Technical Features
Stand-alone operation: Yes. Through built-in display and keyboard
Interface: Profinet or Modbus/TCP
Scada integration: WinCC, TIA, INTOUCH (others possible on request)
Local Display and Keyboard:
Manual Intervention: Through built-in manual control buttons
Remote Access: Possible through plant internet infrastructure
Weighing Algorithm: Loss-in-weight / Weigh-in
Calibration check outputs: Included
Supported number of Silos: 4 (standard), up to 16 possible on request
Weight Measurement: 3 or 4 load-cells can be directly connected to the weighing controller through a junction box (smart junction box option). Remote indication in field possible as an option.
Weighing records: Recording of weighing results on plant data base possible.
Plant Wide Integration: Possible through plant data base
Architecture: S7 PLC based
MCC Panel: Option
Field Panel: Option
Electrical Specifications
Power Supply: 24VDC
Controller: S7-1500
Cable Procurement: Optional
User Interface:
Note: S7, WinCC, TIA are the trademarks of Siemens AG….INTOUCH is the trademark of Wonderware
SCALES (SC)
ELİAR Scales are designed for weighing/dosing of bulk solids while preventing dust emission.
Performance & Technical Features
Custom Design to best fit your process layout.
Dust Control: Bag filter or expansion pipe Flow aid: Vibrator Motor or Pneumatic Hammer Sensor: 3 or 4 load-cells
Calibration check system: Option
Calibration weights: Option
Fill and Discharge Feeders: Excluded Construction: ST37, AISI304, Hardox depending on request.
Lining: UHMWPE, types of Armor Steel depending on material
Sealing System: Gasket
Electrical Specifications
Drive: One or Two Unbalanced Motors/Pneumatic Hammers (depending on size)
Controllers: No
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55
Optional Protection: Tropic-proof
MICRO DOSING UNIT (MDU)
MDU Micro Dosing Units are designed for dosing minor powdery of granular materials with high precision. Three load-cells provide higher weighing accuracy and resistance to external effects.
Performance & Technical Features
Capacity: 3-6000 dm3/h
Filling: External coarse filling feeder of any type
Dosing: With built-in screw feeder
Screw feeder: Any type depending on the material
Construction: ST37, AISI304 depending on request
Lining: UHMWPE
Drive: Electrical
Agitator drive: Electrical
Inlet Dimension: Ø300
Outlet Dimension: Ø42/ Ø76/ Ø114
Sealing: Dust proof execution minimizing environmental effects as well as mix-up of material/contamination.
Electrical Specifications
Drive: Electric Motor
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Pressure: 4-6 Bar (for output gate valve)
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Output gate sensor: 24VDC/Potential free contact
Output gate vale: 24VDC
BIN-ACTIVATOR (BA)
ELİAR Bin-Activators are designed to provide uniform discharge of bulk solids from silos. It prevents bridging and compaction of materials on silo sidewalls.
Performance & Technical Features
Custom Design to best fit your process. Removable bottom cone makes transportation and assembly easier. Manual slide gate at discharge point to stop material during maintenance of feeders.
Construction: ST37, AISI304, Hardox depending on request
Sealing System: Gasket
Electrical Specifications
Drive: One or Two Unbalanced Motors (depending on size)
Controllers: No
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55
Optional Protection: Tropic-proof
BELT CONVEYOR (BC)
Belt Conveyors are designed for horizontally conveying bulk solids (Sand, Cullet etc.). Designed according to European or US norms.
Electrical Specifications
Drive: Electrical (Heavy Duty or Extra Heavy-Duty Gearbox drives available) Motor specification adapted to the local electrical standards and regulations
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Optional Protection: tropic-proof, external ventilation, thermal switch
Belt Alignment Switch: Isolated Contact output
Rotation Sensor: Proximity Switch output
Emergency Rope Switch: On both sides
Performance & Technical Features
Custom Design to best fit your process
Construction: ST37
Capacity: 20-200 tph
Length: 3 m-300 m
Width: 650/800/1000 mm
BUCKET ELEVATOR (BE)
Bucket Elevators are designed for vertically conveying bulk solids (Sand, Cullet etc.). Designed according to European or US norms.
Performance & Technical Features
Custom Design to best fit your process.
Types: Belt Bucket Elevator
Construction: ST37, AISI304 depending on request, special stainless steel for Low Nickel / Low Iron for float glass applications
Buckets: Steel, Heavy Duty Reinforced steel, Polymer depending on raw material
Capacity: 20 – 200 tph
Height: 10 m – 50 m
Electrical Specifications
Drive: Electrical (Heavy Duty or Extra Heavy – Duty Gearbox drives available) Motor specification adapted to the local electrical standards and regulations
Controllers: No
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Optional Protection: tropic-proof, external ventilation, thermal switch
Belt Alignment Switch: Isolated Contact output
Rotation Sensor: Proximity Switch output
DIVERTER (DV)
DV Diverters are designed for diverting bulk solids (Sand, Cullet, Batch etc.) to silos, mixers, belt conveyors or bucket elevators. Reject type diverters especially used for rejecting of material after quality or contamination control.
Performance & Technical Features
Types: Two-way type, Reject type
Construction: ST37, AISI304 depending on request
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications
Drive: Electrical or pneumatic
Inlet/Outlet Dimension: 300×300, 400×400, 500×500
Sealing: Dust proof execution minimizing environmental effects as well as mix-up of material/contamination
Electrical Specifications
Drive: Electric Motor or Piston
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Pressure: 4-6 Bar
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Optional Protection: tropic-proof, external ventilation, thermal switch
Position sensors: 24VDC/Potential free contact
Control valves: 24VDC
DIVERTER (DV3)
DV3 (1 to 3) Diverters are designed for diverting bulk solids (Sand, Cullet, Batch etc.) to silos, mixers, belt conveyors or bucket elevators.
Performance & Technical Features
Types: Three-way type
Construction: ST37, AISI304 depending on request
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications
Drive: Pneumatic
Inlet/Outlet Dimension: 300×300, 400×400, 500×500
Sealing: Dust proof execution minimizing environmental effects as well as mix-up of material/contamination
Electrical Specifications
Drive: Pneumatic
Pressure: 4-6 Bar
Ambient temperature: -20 °C to + 40 °C
Position sensors: 24VDC/Potential free contact Control
Valves: 24VDC
ROTARY DIVERTER (RDV)
RDV Rotary Diverters are designed for diverting bulk solids (Sand, Cullet, Batch etc.) to silos or mixers.
Performance & Technical Features
Types: Six Way
Construction: ST37, AISI304 depending on request
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications
Drive: Electrical
Inlet/Outlet Dimension: Ø273
Sealing: Dust proof execution minimizing environmental effects as well as mix-up of material/contamination
Electrical Specifications
Drive: Electric Motor
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Pressure: 4-6 Bar
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Position sensors: 24VDC/Potential free contact
Control valves: 24VDC
SLIM DUST COLLECTOR (for Belt Conveyors) (SDC)
ELİAR SLIM DUST COLLECTOR for belt conveyors has been developed to control the emission of any kind of dust in all industrial sectors. ELİAR SLIM DUST COLLECTORS has been specially designed for limited height applications. It can be used on top of drive pulley hoods of belt conveyors, or on conveyor loading points (scale/feeder discharge points etc.) The automatic reverse air jet filter cleaning system makes ELİAR SLIM DUST COLLECTORS suitable for continuous operation.
Performance & Technical Features
Types: Six Way
Construction: ST37, AISI304 depending on request
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications
Drive: Electrical
Inlet/Outlet Dimension: Ø273
Sealing: Dust proof execution minimizing environmental effects as well as mix-up of material/contamination
Electrical Specifications
Drive: Electric Motor
Frequency: 50 or 60 Hz
Voltage: 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Pressure: 4-6 Bar
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Position sensors: 24VDC/Potential free contact
Control valves: 24VDC
ELECTRO-MECHANICAL VIBRATING FEEDER (VF)
VF Electro-mechanical Vibrating Feeders are designed for conveying bulk solids (Sand, Cullet etc.).
Performance & Technical Features
Custom Design to best fit your process.
Types: Trough Feeder
Construction: ST37, AISI304 depending on request
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications
Capacity: 15 – 150 tph
Length: 750 mm – 3500 mm
Outlet Type: Bottom End, Front End with optional gate on discharge
Isolation: Rubber Isolator, Springs (Compression/Tension), Flexible Joint with Rubber Elements (compression/tension)
Sealing System: Gasket, Rubber Lip, Snap on Profile, Compensator depending on the application
Electrical Specifications
Drive: Unbalanced Motor (types depend on capacity request)
Controllers: No
Frequency: 50 or 60 Hz
Voltage: 230, 400, 500 V / 220, 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive
Optional Protection: tropic-proof, external ventilation, thermal switch
ROTATING VIBRATING FEEDER (RVF)
RVF Electro-mechanical Vibrating Feeders are designed for silo selection during unloading bulk solids (Sand, Cullet, Others).
Performance & Technical Features
Custom Design to best fit your process
Types: Trough Feeder
Construction: ST37, AISI304 depending on request.
Lining: Armor Steel, UHMWPE depending on raw material. Special linings for low nickel, low iron applications.
Capacity: 75 – 150 tph.
Length: 2500 mm – 3500 mm.
Outlet Type: Bottom End with clutching and sealing system on discharge.
Isolation: Rubber Isolator, Springs, Flexible Joint with Rubber Elements.
Sealing System: Rubber Lip.
Electrical Specifications
Drive: Unbalanced Motor (types depend on capacity request).
Rotator Motor: Electric Motor 0.37 kW
Controllers: No
Frequency: 50 or 60 Hz
Voltage: 230, 400, 500 V / 220, 380, 440, 480V
Ambient temperature: -20 °C to + 40 °C
Protection: IP 55 to DIN EN 60529 different protection with different types of drive.
BAG OPENER (BO)
Manual Bag Opener Units used for opening small bags (25 kg.) without any dust emission during opening. Integrated dust collector and front door protects operators from dust exposure. These units can be used for all types of powders or granules.
Performance & Technical Features
ATEX: No
Integrated Dust Filter: Yes
Filter Surface: 5.9 m2
Air Volume: 1.189 m³/hr
Construction: ST37, AISI304 depending on request.
Electrical Specifications
Fan Motor: 0,37 kW
Purge Controller: Electronic (24VDC)
Frequency: 50 or 60 Hz
Voltage: 220, 380, 440, 480 V
Ambient temperature: -20 °C to + 40 °C
SILOS and BATCH PLANT STEEL STRUCTURE
ELİAR Scales are designed to store bulk solids either filled mechanically or pneumatically.
Performance & Technical Features
Custom Design to best fit your process layout.
Dust Collectors: Option
Pressure Relief Valve: Option
High/Low Sensors: Option
Continuous Level Sensor: Option
Bin-Activator: Option
Fill and Discharge System: Excluded
Construction: ST37, AISI304, Hardox depending on request.
Lining:
Sealing System: Gasket
Note: ELİAR reserves the right to change any information above without prior notice.